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Forjas Bolivar

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Engineered Chains

Engineered Chains

Engineered Chains
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Knowing the needs of the heavy Industry, In FOAJAS BOLIVAR we transform the steel to make It an essential part of Its operation. With the most advanced technology, FORJAS BOLIVAR manufactures a great variety of elements for every kind of heavy machinery as for industry.

The excellence of our product is constantly tested in our Quality Control Department, to guarantee our customers that the elements really fulfill their expectations for heavy machinery spare parts.

FORJAS BOLIVAR is a regular provider to recognized national and international companies that day by day approve the quality and resistance of our products and the strength of our company. Our industrial line of ENGINEERED CHAINS FOR ELEVATORS AND CONVEYORS Is 100% hot-forged in carbon, alloy and refractory steels.

These are manufactured with raw materials of the best quality. Providing Industries with the spare parts they require lor the best performance of their heavy equipment. This line includes ENGINEERED CHAINS AND ITS ACCESSORIES used in the Cement, Mining, and Sugar industries, among others.

The chains are manufactured according to International standards as well as special fabrications according to customer needs, therefore do not hesitate to ask us about any necessity you may have.

Kiln Chains

Kiln Chains

Kiln Chains

Kiln Chains
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Knowing the needs of the heavy industry, FORJAS BOLIVAR transforms steel to make it an essential part of its operation. With state-of-the-art technology, FOAJAS BOLIVAR manufactures a great variety of elements for every kind of heavy machinery as well as for the Industry.

The excellence of our products Is constantly tested ln our Quality Control Department to guarantee our customers that the elements really fulfil their expectations regarding heavy machinery spare parts.

FORJAS BOLIVAR is a certified supplier for the most important cement groups in the world, that day by day approve the Quality and resistance of our products as well as the strength of our company.

Our industrial line of KILN CHAINS. SHACKLES AND ACCESSORIES FOR CEMENT KILNS is 100% hot-forged in carbon, alloy, and refractory steels according to the application. We use raw materials of the best quality, providing the Cement industry with the spare parts is requires for the beet performance of its kilns, coolers, and other machinery.

The line Includes carbon and refractory KILN CHAINS and SHACKLES that improve heat transfer inside rotary kilns, refractory HANGERS used tor hanging shackles and chains. Other products are also available.

Elevator Bucket

Elevator Bucket

Elevator Bucket

Elevator Bucket
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Knowing the needs of the heavy Industry, in FOAJAS BOLIVAR we transform the steel to make It an essential part of Its operation. With the most advanced technology, FORJAS BOLIVAR manufactures a great variety of elements for every kind of heavy machinery as for industry.

The excellence of our product is constantly tested in our Quality Control Department, to guarantee our customers that the elements really fulfill their expectations for heavy machinery spare parts.

FORJAS BOLIVAR is a regular provider to recognized national and international companies that day by day approve the quality and resistance of our products and the strength of our company. Our industrial line of CONVEYORS BUCKETS Is 100% hot-forged in carbon alloy and refractory steels.

These are manufactured with raw materials of the best quality. Providing Industries with the spare parts they require lor the best performance of their heavy equipment. This line includes CONVEYORS BUCKETS used in the Cement, Mining, and Sugar industries, among others.

The CONVEYORS BUCKETS are manufactured according to international standards as well as special fabrications according to customer needs, therefore do not hesitate to ask us about any necessity you may have. Ten different styles of bucket design. Ninety-Six different sizes. Nine-hundred-sixty different options. We have you covered.

Heavy Duty Bucket Elevator Forged Chains

Heavy Duty Bucket Elevator Forged Chains

Heavy Duty Bucket Elevator Forged Chains

Features

  • Fabricated from high-quality forgings, contributes to a longer service life.
  • Hardening processes made with controlled atmosphere heat treatment furnaces or induction hardening machines.
  • Bolts and bushes made of special steel highly wear-resistant due to the hardening process applied.
  • Include special labyrinth seals, lubricated bolt, and bush connection.
  • Breaking loads from 1.200 kN to 1800 kN.
  • The assembly of the chain reduces considerably vibration transmission and eccentric loads within the chain.
  • Simple and easy bracket installation which depending on the application could be located at every pitch of the chain. They are simply attached to the chain pins by loose fitting.
CAD/CAE Analysis

CAD/CAE Analysis

CAD/CAE Analysis

CAD/CAE Analysis
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MBD (Multi Body Dynamics)

  • Verification of operating conditions considering variables such as speed, force, mass, and gravity.
  • Collision detection and verification of gaps for conveying materials with small particle size.
  • Analysis of mechanisms and verification of operation dynamic of the designed components.

FEM (Finite Element Method)

  • Determination of displacements, deformations, and stresses according to loads applied on the components.
  • It allows to represent different scenarios based on the performance of our products and variations of resistance, stiffness, or fatigue.
  • Heat transfer analysis for equipment with high working temperatures, which allows to verify the use of special components or coatings for equipment to develop.

DEM (Discrete Element Method)

  • Analysis and optimization of the flow of bulk materials.
  • Optimization of transfer chute geometries of bulk materials.
  • Study of wear and control parameters to diagnose symptomatic and predictive maintenance of components.
Forged Wheels

Forged Wheels

Forged Wheels

Forged Wheels
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Features

  • Dust proof heavy duty sealed design
  • Up to 30% longer service life
  • Other sizes available upon request
  • High precision CNC machined surfaces
  • High strength alloy steel shaft
  • Induction hardened wheel body made of alloy steel
  • SKF-C3 Explorer heavy duty bearings
  • Standard operating temperature 100°C [212 °F] Higher temperature resistance available upon request
  • Heavy duty grease with increased temperature resistance
Forged Bolts and Nuts

Forged Bolts and Nuts

Forged Bolts and Nuts

Forged Bolts and Nuts
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Knowing the needs of the heavy Industry, FORJAS BOLIVAR transforms steel to make it an essential part of its operation. With state-of-the-art technology, FORJAS BOLIVAR manufactures a great variety of elements for every kind of heavy machinery and for the Industry.

The excellence of our products Is constantly tested in our Quality Control Department to guarantee our customers that our products really fulfill their expectations regarding heavy machinery spare parts. FORJAS BOLIVAR is a regular supplier for local and global companies that constantly approve the quality and resistance of our products and the high-quality tradition of our company.

Our industrial line of HEXAGONAL AND SPECIAL NUTS AND BOLTS is 100% hot-forged in carbon, alloy, and refractory steels. These are manufactured with raw materials of the best quality, providing industries with the spare parts they require for the optimal performance of their heavy equipment.

The industrial line includes low, medium, and high resistance BOLTS, NUTS AND OTHER THREADED FASTENERS according to ANSl/ASME and DIN standards of different resistance grades. Other standards and special fabrications are also available. Therefore, do not hesitate to ask us about any specific need you may have.

Spare Parts

Spare Parts

Spare Parts for Mining Equipment

Spare Parts
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Track Rollers

  • Used in special machinery from 3 to 50 tons.
  • Surface hardness: 46-58 HRC.
  • Depth of hardness: 8mm-12mm.
  • Manufacturing materials: 50Mn, 35MnB, among others.
  • Hot forged and machined.

Carrier Rollers

  • Surface hardness: 52-55 HRC.
  • Depth of hardness: 4mm-10mm.
  • Manufacturing materials: 50Mn, 40Cr, among others.
  • Hot forged and machined.
  • Load capacity: Up to 50 tons.

Sprockets

  • Surface hardness: 42-56 HRC.
  • Depth of hardness: 4mm-10mm.
  • Manufacturing materials: 20CrMnTi, 40Mn.
  • CNC Machined.

Track Links

  • Surface hardness: 40-55 HRC.
  • Depth of hardness: 8mm-12mm.
  • Manufacturing materials: 35MnB, 50Mn.
  • Hot forged and machined
  • The heat treatment extends its structural life in extreme working conditions.
Large Format Shafts

Large Format Shafts

Large Size Shafts and Rotors

Large Format Shafts
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Features and Capabilities

  • Maximum diameter 2200mm.
  • Maximum length 8000mm.
  • Maximum weight 18 tons.
  • Manufacture on large capacity lathes with CNC numerical control and motorized tools for high precision perimeters holes.
  • Great variety of materials such as: AISI I SAE 4140, AISIISAE 4340, AISI I SAE 1045, among others.
  • Special coatings as required by the customer.*
  • Finishes with roughness N5, N6, among others*
  • Possibility of sectorized heat treatments using CNC induction heat treatment equipment. *
  • Manufacture of horizontal threaded holes on different dimensions.
  • CAD I CAE analysis for validation of loads and stresses. **
  • Complete solutions including installation or pre-installation of bearings or other standard components according to requirements.
  • Manufacture of accessories such as sprockets, flanges, Ni-hard couplings, wedges, bearings in cast iron, etc.

*According to dimensions, ask technical personnel.

**See brochure RETROFIT AND OPTIMIZATION OF CONVEYING SYSTEMS WITH CADICAE ANALYSIS.

Stud Bolts and Nuts

Stud Bolts and Nuts

Stud Bolts and Nuts

Stud Bolts and Nuts
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Knowing the needs of 1he heavy industry. FORJAS BOLIVAR transforms the steel to make it an essential part of its operation. With state-of-the-art technology, FORJAS BOLIVAR manufactures a great variety of products for all kinds of heavy machinery in different industries.

The excellence of our products Is constantly tested in our Quality Control Department, to guarantee that the elements fulfill our customers’ expectations for heavy machinery spare parts. FORJAS BOLIVAR is a certified supplier to recognized local and international companies that constantly approve the quality and resistance of our products and the high-quality tradition of our company.

Our Industrial line of STUD BOLTS AND NUTS Is 100% hot forged in carbon, alloy, and refractory steels. These are manufactured with raw materials of the best quality, providing the Petro-Chemical and other industries with the spare parts required for the optimal performance of their heavy machinery.

The Industrial line Includes medium and high resistance STUD BOLTS AND NUTS according to ASTM A193, A320 and A 307 standards of different resistance grades with different coatings. Other standards are also available. FORJAS BOLIVAR is capable of manufacturing parts for a wide range of necessities. FOAJAS BOLIVAR produces standard and special stud bolts according in customer needs. When ordering, please indicate the diameter. thread type and total length.

Fastening Systems

Fastening Systems

Fastening Systems

Fastening Systems
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Fastening Systems are widely used in the heavy industry for different applications and countless processes; and since it has consistently relied on our experts’ knowledge to offer high quality and performance components, we built a product line that includes standard fasteners, special fasteners, stud bolts, refractory anchors, and anchor bolts, among others. All of them in various steels and grades.

Material Flow Control Valves

Material Flow Control Valves

Material Flow Control Valves

Material Flow Control Valves
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Diverters / Triverters

  • Allows you to direct the input stream to one of its discharge sides.
  • Manual, electrical or electropneumatic system for flow direction change.
  • Flow direction verification sensors.
  • Special anti-friction coatings available for sticky materials.
  • Anti-wear coatings against highly abrasive materials.
  • Manufacture in carbon steel, stainless steel, or aluminum.
  • Fully configurable shapes and dimensions and adaptable to the design of adjacent systems and material flow
  • Inspection gates for maintenance or material removal.
Refractory Anchors

Refractory Anchors

Refractory Anchors

Refractory Anchors
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Knowing the needs of heavy industry, FORJAS BOLIVAR transforms the steel to make it an essential part of its operation. With state-of-the-art technology, FORJAS BOLIVAR manufactures a great variety of elements for every kind of heavy machinery as well as for industry.

The excellence of our products Is constantly tested in our Quality Control Department to guarantee our customers that the elements really fulfil the1r expectations regarding heavy machinery spare parts. FORJAS BOLIVAR is a certified supplier for the most Important cement groups in the world. that day by day approve the quality and resistance of our products as well as the strength of our company. Our industrial line of REFRACTORY ANCHORS BOLTS is 100% hot-forged in different types of refractory steels.

We use raw materials of the best quality, providing the cement producers, steel mills, foundries, and other industries with the spare parts they require tor the best performance of their kilns and other machinery. The line Includes REFRACTORY ANCHORS and related materials used for anchoring and assembling refractory concrete, refractory ceramic fiber linings and all types of refractory liners. If there is a specific style required that is not included in this catalogue, FORJAS BOLIVAR is in capacity of suppling refractory anchors to suit any depth and type of lining manufacturing them according to your specific needs.

General Industry

General Industry

General Industry

General Industry
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Industries:

  • Cement
  • Mining
  • Power
  • Sugar
  • Steel
  • Aggregate
  • Paper & Forestry

Product & Services:

  • Design and manufacture of material handling equipment.
  • Bucket elevators and attachments.
  • Clinker Conveyors.
  • Additives Conveyors.
  • Alternative fuels Conveyors.
  • Drag Conveyors.
  • Spare parts: Chains, forged wheels, shafts, sprockets.
  • Reclaimer Chains.
  • Chains for existing equipment.
  • Feeders for crushing systems
  • Special bolts and fastening systems.
  • Installation and erection services.
  • Integration of materials storage and handling projects.

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