Features & Benefits

Wear-Con WC90™ Plain Ceramic Wear Tiles provide ultimate wear resistance for your most abrasive applications. Lasting at least 10 times longer than mild steel, WC90™ Plain Tiles increase production time by decreasing downtime.

Installation

Wear-Con WC90™ Plain Tiles can easily be installed by securing with Wear-Con Premium Silicone, tile adhesive, and mortar.

Technical Specifications

Wear-Con WC90™ Plain Tiles provide resistance to wear from most other materials and working temperatures as high as 2300°F. WC90™ Plain Tiles have a Moh’s Scale 9 hardness, a 300,000 psi comprehensive strength, a 45,000 psi fluxural strength and a 24,000 psi tensile strength.

Sizes

Wear-Con WC90™ Plain Tiles are available in an array of standard and custom sizes, shapes, and thicknesses to fit your wear needs.

Standard Sizes

Thickness

Standard Sizes

Dimensions

Features & Benefits

Wear-Con WC90™ Pre-Engineered Ceramic Sleeves, Blocks, and Bricks provide ultimate wear resistance for your most abrasive piping applications. Lasting at least 10 times longer than mild steel, WC90™ Pre Engineered Ceramic increases production time by decreasing downtime. So many more applicatins can also be created with WC90™ Pre-Engineered Ceramic. Such as Bull Nose and Hanger Bearings.

Installation

Wear-Con WC90™ Pre-Engineered Ceramic will be installed by our staff and/or at our facilities.

Technical Specifications

Wear-Con WC90™ Pre-Engineered Ceramic provides resistance to wear from most other materials and working temperatures as high as 2300°F. Sleeves, Blocks, and Bricks have a Moh’s Scale 9 hardness, a 300,000 psi comprehensive strength, a 45,000 psi fluxural strength and a 24,000 psi tensile strength. WC90™ Ceramic is approved by the FDA for direct food contact.

Sizes

Wear-Con WC90™ Pre-Engineered Ceramics are available in an array of custom sizes, shapes, and thicknesses to fit your piping and equipment wear needs.

Features & Benefits

Wear-Con WC90™ Weldable Ceramic Wear Tiles provide ultimate wear resistance for your most abrasive applications. Lasting at least 10 times longer than mild steel, WC90™ Weldable Tiles increase production time by decreasing downtime.

Installation

Wear-Con WC90™ Weldable Tiles can easily be installed by welding or securing with Wear-Con Premium Silicone, tile adhesive, mortar, or bolts.

Technical Specifications

Wear-Con WC90™ Weldable Tiles provide resistance to wear from most other materials and working temperatures as high as 2300°F, depending on insert alloy. WC90™ Weldable Tiles have a Moh’s Scale 9 hardness, a 300,000 psi comprehensive strength, a 45,000 psi fluxural strength and a 24,000 psi tensile strength.

Sizes

Wear-Con WC90™ Weldable Tiles are available in an array of standard and custom sizes, shapes, and thicknesses to fit your wear needs.

Standard Sizes

Thickness

Standard Sizes

Dimensions

Features & Benefits

Wear-Con VB96™ Vacuum-Bonded Ceramic Wear Tiles are very thin highalumina oxide content tiles attached to the impact surface with a vacuum bond - the strongest attachment method available. Due to this strong bond, VB96™ can be used in moderate impact areas which would otherwise be inappropriate for ceramic.

Installation

Parts to be lined are shipped to the Wear-Concepts facility for professional installation of VB96™ Ceramic

Technical Specifications

Wear-Con VB96™ has a hardness of 9 on Moh’s Scale, providing impact resistance in working temperatures as high as 275°F in dynamic applications, and up to 400°F in static applications, a tensile strength of 6,000 psi, and shear strengths at 4,000 psi and 24,000 psi.

Sizes

Wear-Con VB96™ is available in several thicknesses to fit your wear needs.

Standard Sizes

Thickness

Features & Benefits

Wear-Con BarricAid™ is a new generation of rubber embedded ceramic wear tile composite panels. They are a combination of 1/2”, wear resistant, WC90™ High Alumina Ceramic HexTiles, vulcanized in 1/4” resilient rubber to a 1/4” mild steel base. BarricAid ’s™ WC90™ High Alumina Ceramic HexTile surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack ceramics. The rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting material. BarricAid™ composite panels are suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunkers, etc.

Installation

Wear-Con's BarricAid™ composite panels can be easily bolted into place using the four existing M16 x 40 threaded studs welded on the back of every panel. Four matching nuts and washers are also provided with each panel.

Technical Specifications

BarricAid ’s™ rubber has a tensile strength of 16MPa, a break extension of 450-500%, a shore hardness of 60±5, a break permanent deformation of 30%, a peel strength between rubber and ceramic/rubber of 6MPa, and a bonding strength between rubber and ceramic of 4MPa. BarricAid ’s™ WC90™ High Alumina Ceramic HexTile have Moh’s Scale 9 hardness; a 300,000 psi comprehensive strength; a 45,000 psi fluxural strength; and a 24,000 psi tensile strength. The applicable temperature is between -4° F to 302° F, but best if it is below 248° F. If the rubber is working for a long time in a high temperature, the life of rubber will be diminished.

Sizes

BarricAid™ composite panels are 12”x 12” wide by 1” thick.

Features & Benefits

1. BarricAid™ WC90™ HexTile Ceramic Embedded Rubber Hose is 12 times more wear resistant than stainless steel.

2. Impact resistant - Virtually impossible to destroy the ceramic segments.

3. Flexible - Minimum bend radius is roughly 12 times the hose I.D.

4. Corrosion resistant - Compatible with most chemicals found in slurries.

5. Wide variety of end connections.

6. Available in any continuous length up to 65 feet.

Technical Specifications & Parameters

1. Diameter range from 1” to 24” and a length up to 32 feet or 65 feet, (Depending on the diameter.)

2. Maximum operating pressure 150 psi.

3. Maximum operating temperature 250° F.

BarricAid™ WC90™ HexTile Ceramic lined flexible hoses are ideal for use in highly aggressive services where conventional rubber hose, expansion joints, or bellows connections require frequent replacement. Ceramic lined hoses may also be used to isolate mechanical vibration or to connect non-stationary equipment.

Features & Benefits

Wear-Con WC88R™ Reaction-Bonded Silicon Carbide Cast Ceramic offers good abrasion, corrosion, and high-temp resistance, making it ideal for wear components such as screws, plates, and liners.

Installation

Wear-Con WC88R™ can be installed with epoxy or cast with weldable inserts.

Technical Specifications

Wear-Con WC88R™ is lightweight and stiff with excellent thermal stability.

Young's ModulusGPa400

Sizes

Wear-Con WC88R™ components can be formed into complex shapes and still meet exacting tolerances, due to the negligible volume change after the silicon reaction bonding process.

Features & Benefits

Wear-Con Cerami-Bond™ Premium Epoxy Mortar Tile Adhesive is an industrial grade 100% solids two-part epoxy paste for use in bonding ceramic tiles. Cerami-Bond™ is especially suited for use in wear tile applications requiring high bond strength, physical properties and good chemical resistance. Wear-Con Cerami Bond™ is resistant to caustic solutions, most diluted acids, hypochlorite bleaches, and other harsh chemicals. Cerami-Bond™ cures at room temperature to a tough solid. Cerami-Bond™ adheres to almost any clean surface.

Installation

Wear-Con Cerami-Bond™ is easy to mix and install. Simply mix one part Resin - Part A with one part Hardener - Part B and trowel on both surfaces. Cerami-Bond™ offers excellent troweling and handling characteristics with sufficient body and thixotropy to butter brick in place and secure them from slipping or sliding while the mortar cures. CeramiBond™ cures rapidly and provides an excellent bond to brick, tile, and steel. This unique formulation produces excellent results while installing brick in horizontal, vertical, and even overhead areas. Cerami-Bond™ is workable for up to 45 minutes at 70°F.

Technical Specifications

Wear-Con Cerami-Bond™ adheres to contaminant free clean surfaces in working temperatures from 60°F to 110°F continuously. Cured Cerami-Bond™ has a compressive strength of 11,500 psi, a tensile strength of 3600 - 4100 psi and a maximum operating temperature of 275°F and One two-gallon unit of Cerami Bond™ covers approximately 14² ft of tile lining when used as a setting bed for tile with a nominal 1/16” joint thickness between the tile.

Sizes

Wear-Con Cerami-Bond™ is available in 2 gal. kit quantities, (1 gal. resin and 1 gal. hardener).

Features & Benefits

Wear-Con Premium Silicone 100% RTV Silicone Adhesive Sealant is an industrial grade silicone which cures at room temperature to a tough rubbery solid. Wear-Con Premium Silicone can be applied overhead without sagging, and adheres to almost any clean surface, including metal, glass, most woods, ceramics, painted surfaces, and many other areas.

Installation

Wear-Con Premium Silicone is easy to install either by hand or using a caulking gun. To insure product integrity of unused portions, cut high on nozzle and replace cap after use.

Technical Specifications

Wear-Con Premium Silicone adheres to surfaces in working temperatures from -76°F to 350°F continuously, and up to 400°F intermittently; has a 20 ppi peel strength; and tensile strength at 350 psi (4 MPa).

Sizes

Wear-Con Premium Silicone is available in 3 oz. squeeze tubes and 10.3 oz. tubes (see table below). 5 gallon buckets available upon request.

Features & Benefits

Simple to mix. Simple to use. Simply the best! Wear-Con TB90™ Ceramic Wear Compound’s ceramic beads are the perfect size for any job: small enough for pump housings, yet large enough for chutes. Providing excellent resistance to sliding and fine particle abrasion, TB90™ is an essential part of any quick repair job.

Installation

Wear-Con TB90™ is easy to mix and install. Simply mix one part TB90™ Resin - Part A with one part TB90™ Hardener - Part B and trowel on. TB90™ is workable for up to 45 minutes, and is water soluble until curing is complete.

Technical Specifications

Wear-Con TB90™ can be used in applications with temperatures up to 250°F (for higher temperatures see reverse). Due to its paste consistency sagging is not an issue, therefore TB90™ conforms to irregular and overhead surfaces. TB90™ cures chemically, resulting in minimal shrinkage.

Sizes

Wear-Con TB90™ is available in both 28.6 lb Bucket Kits and convenient 2 lb Patch Kits containing everything you need to get the job done.

Standard Coverage

Features & Benefits

Simple to mix. Simple to use. Simply the best! Wear-Con TB90™ High-Temp Ceramic Wear Compound’s ceramic beads are the perfect size for any job: small enough for pump housings, yet large enough for chutes. Providing excellent resistance to sliding and fine particle abrasion, TB90™ High-Temp is an essential part of any hightemp quick repair job.

Installation

Wear-Con TB90™High-Temp is easy to mix and install. Simply mix four parts TB90™ High-Temp Resin - Part A with one part TB90™ High-Temp Hardener - Part B and trowel on. TB90™ is workable for up to 45 minutes, and is water soluble until curing is complete.

Technical Specifications

Wear-Con TB90™ High-Temp can be used in applications with temperatures up to 450°F continuously. Due to its paste consistency sagging is not an issue, therefore TB90™ High-Temp conforms to irregular and overhead surfaces. TB90™ cures chemically, resulting in minimal shrinkage.

Sizes

Wear-Con TB90™ aining everything you need to get the job done.

Standard Coverage

Features & Benefits

Wear-Con Cerami-Bond™HT Premium Epoxy Mortar Tile Adhesive is an industrial grade 100% solids two-part, high temperature, epoxy paste for use in bonding ceramic tiles. Cerami-Bond™ is especially suited for use in high temperature wear tile applications requiring high bond strength, physical properties, and good chemical resistance at operating tempteratures of 350°F. Wear-Con Cerami-Bond™ HT is resistant to caustic solutions, most diluted acids, hypochlorite bleaches, and other harsh chemicals. CeramiBond™ HT cures at room temperature to a tough solid. Cerami-Bond™ HT adheres to almost any clean surface.

Installation

Wear-Con Cerami-Bond™ HT is easy to mix and install. Simply mix one part Resin - Part A with one part Hardener - Part B and trowel on both surfaces. Cerami-Bond™ HT offers excellent troweling and handling characteristics, with sufficient body and thixotropy to butter brick in place and secure them from slipping or sliding while the mortar cures. Cerami-Bond™ HT cures rapidly and provides an excellent bond to brick, tile, and steel. This unique formulation produces excellent results while installing brick in horizontal, vertical, and even overhead areas. Cerami-Bond™ HT is workable for up to 45 minutes at 70°F.

Technical Specifications

Wear-Con Cerami-Bond™ HT adheres to contaminant free clean surfaces in working temperatures from 60°F to 110°F continuously. Cured Cerami-Bond™ HT has a compressive strength of 11,220 psi, a tensile strength of 3600 - 4100 psi and a maximum operating temperature of 350°F (excursions to 400°F). One two-gallon unit of Cerami-Bond™ HT covers approximately 14² ft of tile lining when used as a setting bed for tile with a nominal 1/16” joint thickness between the tile.

Sizes

Wear-Con Cerami-Bond™ HT is available in 2 gal. kit quantities, (1 gal. resin and 1 gal.) hardener).