Densulate™
Wear-Con Densit® Densulate™ Internally Insulated Wear Protection System is designed to protect components from erosive wear, while at the same time reducing heat loss by radiation. Densulate™ combines insulation and wear protection, consisting of an insulation layer followed by a Densit® wear protection lining. Economical and easy to install, Densulate™ eliminates the need for external insulation, lowers construction costs, and reduces component weight and size.
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Details
Installation
Wear-Con Densit® Densulate™ can be installed in the following manner:
- Weld Densulate™ pins to the inner casing of the part or component. For operating temperatures up to 750°F, mild or stainless steel components may be used. For operating temperatures above 750°F, only stainless steel components of type 1.4301 may be used.
- Install and fix insulation (such as Densit® Super-Isol™/1100™ Densulate™ Insulation Slabs). Place Densulate™ self-fastening clips and spacers at pins.
- Install mesh and fix by bending excess length of pins neatly into insulation.
- Apply Densit® Bonding Compound to make a water-repellent surface.
- Apply a Densit® wear protection lining (such as WearSpray™, WearFlex™, or WearCast™)
- Apply Densit® Curing Compound.
- Allow to dry. For drying times, consult the Densit® Drying Curve in the Densit® Installation Manual. For further installation information, see the Densit® Installation Manual.
Technical Specifications
Wear-Con Densit® Densulate™ can be used in operating temperatures up to 2190°F, with thermal conductivity at 1112°F = 0.10 W/m·K. Mortar is used to fill any gaps, and the thickness of the insulation layer depends upon operating temperatures and acceptable heat loss.
Sizes
Wear-Con Densit® Densulate™ systems vary according to process parameters including temperature, media type, and component size and geometry.
