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Panels & Pads

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SHC800™ Panels

Proprietary Blended Alloy Wear Panels

Wear-Con SHC800 Wear Panelsare cast from a proprietary blended alloy with a hardness of 55 to 58 HRc.

SHC800 Wear Panelsare unsurpassed in abrasion, erosion, and corrosion resistance; and are easy to install and replace.

Installation

Wear-Con SHC800 Wear Panels can easily be bolted or welded into place. The most common method of installation is bolting with Wear-Con Plow Bolts through the counter-sunk holes. SHC800 Wear Panels can also be plug welded with special designed Plug Inserts and 309 - 310 stainless steel wire/rod.

Technical Specifications

Wear-Con SHC800 Wear Panels provide maximum abrasion resistance along with the ability to withstand temperatures up to 900°F. SHC800 Wear Panels will outlast alloy plate and perform to abrasion standards similar to ceramics

Sizes

Wear-Con SHC800 Wear Panels are available in an array of sizes and thicknesses to fit your wear needs.

Standard Sizes

Dimensions Thickness
1/2” 6” x 6" 6” x 18" 12” x 12 12” x 14" 12” x 18"
Part Number 5053.4.1 5053.2.1 5053.3.1 5053.5.1 5053.1.1
3/4” 6” x 6" 6” x 18" 12” x 12" 12” x 14" 12” x 18"
Part Number 5053.4.2 5053.2.2 5053.3.2 5053.5.2 5053.1.2
1” 6” x 6" 6” x 18" 12” x 12" 12” x 14" 12” x 18"
Part Number 5053.4.3 5053.2.3 5053.3.3 5053.5.3 5053.1.3
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Rampart™

Rampart™

Wear-Con’s Rampart™ WC880™ & WC810™ are made of extremely strong abrasion resistant composites. Rampart™ WC880™ Matrix Carbide Technology is made with blended carbides with a minimum hardness of 770 Hv, and carbides up to 1500 Hv crystalized in a metallic compounded while bonded to a steel backing plate. WC880™‘s unique Matrix Carbide structure performs with very high impact and sliding abrasion resistant properties that not only reduce wear, but provide considerable savings in down time and lost production. Rampart™ WC810™ High Chrome Technology combine the very high wear resistant qualities of a high chrome white iron, (700 BHN) while also being bonded to mild steel to create a product that is exceptionally resistant to impact and sliding abrasion while retaining ductile characteristics.

Rampart™ Advantages:

  • Cost effective alternative to hardfacing
  • Superior edge retention and sharpnessr
  • Easy to maintain and replace
  • Reduces labor costs and down time

Rampart™ Welding Procedure:

  • 45° Double “V” preparation on knife body and knife tip.
  • Place the tip right angle and tack weld with 7018 (low hydrogen) welding rod
  • Complete weld with 7018 (Low Hydrogen) using staggered techniques.
  • Round sharp corners.

Rampart™ Availability:

  • Most popular sizes in stock
  • Ready to ship to your location
  • Non-stock sizes available for order
  • Special sizes made to fit also available
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WearPads™

Weldable Small Pads Made From WC400, WC500 Or WC700Plus

Features & Benefits

Wear-Con WearPad™ Modular Wear Protection System is designed for areas with severe impact and abrasion. Ease of installation and a variety of standard and custom sizes makes WearPad™ a quick and easy wear solution.

Installation

WearPad™ can easily be bolted or welded into place. The 5/8” diameter holes can be plug welded with 7018 low hydrogen welding rods and capped with Wear-Con VP 100™ Hard Surface Overlay for extended wear life.

Technical Specifications

WearPad™ is available in a range of hardness options from 42 to 64 HRc, and with a maximum service temperature up to 1000°F for standard options.

Sizes

WearPad™ is available in an array of sizes and thicknesses to fit your wear needs. Designed to be interchangeable with Wear-Con’s WC90™ Weldable Ceramic Wear Tiles, WearPad™ is a great solution for small or large high-wear areas.

Standard Sizes

Dimensions Thickness
1/4" 2" x 6" 3" x 4" 4" x 6"
1/2" 2" x 6" 3" x 4" 4" x 6"

Standard Sizes

Dimensions Thickness
1/8" - 1" 2" x 2" and up
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WearStrips™

Wear Strips And Bars Made From WC400, WC500 Or WC700Plus

WearStrips™
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Features & Benefits

Wear-Con Wear Strips™ can be made from WC304HT, WC400, WC500, DiamondClad, & WC700Plus Wear Plate. They are custom designed to your specifications providing wear resistance right were you need it.

Installation

Wear-Con Wear Strips™ can be easily bolted or welded with a low-hydrogen rod such as AWS spec. E-7018. Holes for plug wealing or bolting can be cut anywhere.

Technical Specifications

Wear-Con Wear Strips™ are provide premium sliding and impact resistance. Strips and bars made of WC304HT, WC400, WC500, DiamondClad, & WC700Plu

Sizes

Wear-Con Wear Strips™ are available in thicknesses from 1/4” to 5/8”, widths from 1-1/2” to 6” and in lengths from 120” to 240” depending on the material chosen.

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Grizzly/Grouser Bars

Custom Fabricated Bars Topped With Continuous Rampart Bars

Grizzly/Grouser Bars
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Features & Benefits

Wear-Con Grizzly/Grouser Bars are reinforced on the topside to make them last much longer. Grizzly/Grouser Bars are designed to replace existing bars that suffer from severe impact and abrasion issues.

Installation

Wear-Con Grizzly/Grouser Bars can be fitted with bolts or welded into place with a low hydrogen rod such as AWS spec 7018 on the base metal.

Technical Specifications

Wear-Con Grizzly/Grouser Bars can be reinforced with Rampart™ WC810™or WC880™.Rampart™ Carbide Technology is an extremely strong abrasion resistant composite consisting of complex carbides with a minimum hardness of 770 Hv, and carbides up to 1500 Hv suspended in a metallic matrix metallurgically bonded to a steel backing plate. Rampart™ has a eutectic composite that demonstrates very high abrasion and impact resistant properties that substantially reduce wear while providing considerable savings in down time and lost production. The Rampart™ Bar is stitch welded to “cap” the Grizzly/Grouser Bars.

Sizes

Wear-Con Grizzly/Grouser Bars are custom made to any size or dimension to fit your wear need.

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SkirtBoards

Custom Fabricated Wear Panels Made from SHC800 Panels Mounted To A Mild Steel Backer Plate

Features & Benefits

Wear-Con SkirtBoards are custom made of SHC800™ Wear Panels and a backer plate that can be made from a variety of wear materials to suit your needs. SHC800™ Wear Panels are cast from high-chrome white iron with a hardness of 55 to 58 HRc. The backing can be made from WC400™, WC500™, WC304™ or Inertia™ Tactical Wear Plate. This Wear-Con custom combination is unique and unsurpassed in impact, abrasion, and corrosion resistance; and they easy to install and replace.

Installation

Wear-Con SkirtBoards™ SkirtBoards can easily be bolted or welded into place.

Technical Specifications

Wear-Con SkirtBoards provide maximum abrasion resistance along with the ability to withstand temperatures up to 900°F. SkirtBoards will outlast alloy plate and perform to abrasion standards similar to ceramics.

Sizes

Wear-Con SkirtBoards are custom designed to fit into your particular drag or belt conveyor system.

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