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Panels & Pads

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SHC800™ Panels

Proprietary Blended Alloy Wear Panels

Wear-Con SHC800 Wear Panelsare cast from a proprietary blended alloy with a hardness of 55 to 58 HRc.

SHC800 Wear Panelsare unsurpassed in abrasion, erosion, and corrosion resistance; and are easy to install and replace.

Installation

Wear-Con SHC800 Wear Panels can easily be bolted or welded into place. The most common method of installation is bolting with Wear-Con Plow Bolts through the counter-sunk holes. SHC800 Wear Panels can also be plug welded with special designed Plug Inserts and 309 - 310 stainless steel wire/rod.

Technical Specifications

Wear-Con SHC800 Wear Panels provide maximum abrasion resistance along with the ability to withstand temperatures up to 900°F. SHC800 Wear Panels will outlast alloy plate and perform to abrasion standards similar to ceramics

Sizes

Wear-Con SHC800 Wear Panels are available in an array of sizes and thicknesses to fit your wear needs.

Standard Sizes

Dimensions Thickness
1/2” 6” x 6" 6” x 18" 12” x 12 12” x 14" 12” x 18"
Part Number 5053.4.1 5053.2.1 5053.3.1 5053.5.1 5053.1.1
3/4” 6” x 6" 6” x 18" 12” x 12" 12” x 14" 12” x 18"
Part Number 5053.4.2 5053.2.2 5053.3.2 5053.5.2 5053.1.2
1” 6” x 6" 6” x 18" 12” x 12" 12” x 14" 12” x 18"
Part Number 5053.4.3 5053.2.3 5053.3.3 5053.5.3 5053.1.3
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BarricAid™ Panel

Rubber Embedded Ceramic Wear Tile Panel

BarricAid™ Panel
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Features & Benefits

Wear-Con BarricAid is a new generation of rubber embedded ceramic wear tile composite panel. They are a combination of 1/2”, wear resistant, WC90™ High Alumina Ceramic HexTiles, vulcanized in 1/4” resilient rubber to a 1/4” mild steel base. BarricAid ’s™ WC90™ High Alumina Ceramic HexTile surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack ceramics. The rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting material. BarricAid composite panel are suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunkers, etc.

Installation

Wear-Con's BarricAid composite panel can be easily bolted into place using the four existing M16 x 40 threaded studs welded on the back of every panel. Four matching nuts and washers are also provided with each panel.

Technical Specifications

BarricAid ’s™ rubber has a tensile strength of 16MPa, a break extension of 450-500%, a shore hardness of 60±5, a break permanent deformation of 30%, a peel strength between rubber and ceramic/rubber of 6MPa, and a bonding strength between rubber and ceramic of 4MPa. BarricAid ’s™ WC90™ High Alumina Ceramic HexTile have Moh’s Scale 9 hardness; a 300,000 psi comprehensive strength; a 45,000 psi fluxural strength; and a 24,000 psi tensile strength. The applicable temperature is between -4° F to 302° F, but best if it is below 248° F. If the rubber is working for a long time in a high temperature, the life of rubber will be diminished.

Sizes

BarricAid composite panel are 12”x 12” wide by 1” thick.

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Rampart™

Rampart™

Wear-Con’s Rampart™ WC880™ & WC810™ are made of extremely strong abrasion resistant composites. Rampart™ WC880™ Matrix Carbide Technology is made with blended carbides with a minimum hardness of 770 Hv, and carbides up to 1500 Hv crystalized in a metallic compounded while bonded to a steel backing plate. WC880™‘s unique Matrix Carbide structure performs with very high impact and sliding abrasion resistant properties that not only reduce wear, but provide considerable savings in down time and lost production. Rampart™ WC810™ High Chrome Technology combine the very high wear resistant qualities of a high chrome white iron, (700 BHN) while also being bonded to mild steel to create a product that is exceptionally resistant to impact and sliding abrasion while retaining ductile characteristics.

Rampart™ Advantages:

  • Cost effective alternative to hardfacing
  • Superior edge retention and sharpnessr
  • Easy to maintain and replace
  • Reduces labor costs and down time

Rampart™ Welding Procedure:

  • 45° Double “V” preparation on knife body and knife tip.
  • Place the tip right angle and tack weld with 7018 (low hydrogen) welding rod
  • Complete weld with 7018 (Low Hydrogen) using staggered techniques.
  • Round sharp corners.

Rampart™ Availability:

  • Most popular sizes in stock
  • Ready to ship to your location
  • Non-stock sizes available for order
  • Special sizes made to fit also available
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WearPads™

Weldable Small Pads Made From WC400, WC500 Or WC700Plus

Features & Benefits

Wear-Con WearPad™ Modular Wear Protection System is designed for areas with severe impact and abrasion. Ease of installation and a variety of standard and custom sizes makes WearPad™ a quick and easy wear solution.

Installation

WearPad™ can easily be bolted or welded into place. The 5/8” diameter holes can be plug welded with 7018 low hydrogen welding rods and capped with Wear-Con VP 100™ Hard Surface Overlay for extended wear life.

Technical Specifications

WearPad™ is available in a range of hardness options from 42 to 64 HRc, and with a maximum service temperature up to 1000°F for standard options.

Sizes

WearPad™ is available in an array of sizes and thicknesses to fit your wear needs. Designed to be interchangeable with Wear-Con’s WC90™ Weldable Ceramic Wear Tiles, WearPad™ is a great solution for small or large high-wear areas.

Standard Sizes

Dimensions Thickness
1/4" 2" x 6" 3" x 4" 4" x 6"
1/2" 2" x 6" 3" x 4" 4" x 6"

Standard Sizes

Dimensions Thickness
1/8" - 1" 2" x 2" and up
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WearStrips™

Wear Strips And Bars Made From WC400, WC500 Or WC700Plus

WearStrips™
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Features & Benefits

Wear-Con Wear Strips™ can be made from WC304HT, WC400, WC500, DiamondClad, & WC700Plus Wear Plate. They are custom designed to your specifications providing wear resistance right were you need it.

Installation

Wear-Con Wear Strips™ can be easily bolted or welded with a low-hydrogen rod such as AWS spec. E-7018. Holes for plug wealing or bolting can be cut anywhere.

Technical Specifications

Wear-Con Wear Strips™ are provide premium sliding and impact resistance. Strips and bars made of WC304HT, WC400, WC500, DiamondClad, & WC700Plu

Sizes

Wear-Con Wear Strips™ are available in thicknesses from 1/4” to 5/8”, widths from 1-1/2” to 6” and in lengths from 120” to 240” depending on the material chosen.

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Grizzly/Grouser Bars

Custom Fabricated Bars Topped With Continuous Rampart Bars

Grizzly/Grouser Bars
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Features & Benefits

Wear-Con Grizzly/Grouser Bars are reinforced on the topside to make them last much longer. Grizzly/Grouser Bars are designed to replace existing bars that suffer from severe impact and abrasion issues.

Installation

Wear-Con Grizzly/Grouser Bars can be fitted with bolts or welded into place with a low hydrogen rod such as AWS spec 7018 on the base metal.

Technical Specifications

Wear-Con Grizzly/Grouser Bars can be reinforced with Rampart™ WC810™or WC880™.Rampart™ Carbide Technology is an extremely strong abrasion resistant composite consisting of complex carbides with a minimum hardness of 770 Hv, and carbides up to 1500 Hv suspended in a metallic matrix metallurgically bonded to a steel backing plate. Rampart™ has a eutectic composite that demonstrates very high abrasion and impact resistant properties that substantially reduce wear while providing considerable savings in down time and lost production. The Rampart™ Bar is stitch welded to “cap” the Grizzly/Grouser Bars.

Sizes

Wear-Con Grizzly/Grouser Bars are custom made to any size or dimension to fit your wear need.

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SkirtBoards

Custom Fabricated Wear Panels Made from SHC800 Panels Mounted To A Mild Steel Backer Plate

Features & Benefits

Wear-Con SkirtBoards are custom made of SHC800™ Wear Panels and a backer plate that can be made from a variety of wear materials to suit your needs. SHC800™ Wear Panels are cast from high-chrome white iron with a hardness of 55 to 58 HRc. The backing can be made from WC400™, WC500™, WC304™ or Inertia™ Tactical Wear Plate. This Wear-Con custom combination is unique and unsurpassed in impact, abrasion, and corrosion resistance; and they easy to install and replace.

Installation

Wear-Con SkirtBoards™ SkirtBoards can easily be bolted or welded into place.

Technical Specifications

Wear-Con SkirtBoards provide maximum abrasion resistance along with the ability to withstand temperatures up to 900°F. SkirtBoards will outlast alloy plate and perform to abrasion standards similar to ceramics.

Sizes

Wear-Con SkirtBoards are custom designed to fit into your particular drag or belt conveyor system.

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