Your Blue Line of Defense

Hammers & Castings

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XP Hammers™

True Bi-Metal Chrome Alloy

Features & Benefits

Wear-Con Bi-Metal XP Hammers™ are revolutionizing the hammer industry, delivering two to six times the life of ordinary manganese hammers. XP Hammers™ can be made to your specific needs. Therefore, increasing mean time between replacements lowering maintenance costs and hammer cost.

Installation

Wear-Con Bi-Metal XP Hammers™ install just like your old hammers and require no hard-facing or waiting for the manganese to work harden.

Technical Specifications

Wear-Con Bi-Metal XP Hammers™ are made from High Chrome Wear Resistant Alloy for crushing at the head and fused with tough heat treated carbon substrate steel for the shaft and at the eye. This Bi-Metal combination and the hammers being through hardened to 62Rc gives the XP Hammers™ the unique attribute of being so long lasting.

Sizes

Wear-Con Bi-metal XP Hammers™ are available in a variety of designs and can be custom made to fit your mill.

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Rampart™ Hammers

Rampart™ Hammers

Features & Benefits

Are you tired of hardfacing your hammers weekly or even daily? Are you concerned about being in confined spaces for long periods of time? Are you worried about the cost of materials, labor, down time and work compensation claims? Do you feel as hammered over this as the material you are trying to process? The answer? Wear-Con Rampart™ Hammers are the most cost effective and time saving method compared to continual hardface welding. Custom made to your specifications, Rampart™ Hammers are the choice for extremely strong impact and abrasion resistance for processing material such as: •Clay •Clinker •Lime Stone •Coal •Other Aggregates Conventional hardface welding leads to huge stresses and heat affected zones in the hammer, hence leading to early wear and tear. The tips of the Rampart™ Hammers are easily replaced and can also be rotated for longer life. Replacing your hammers with WearCon’s will save you substantial time and money, not to mention reducing your stress considerably. Put Rampart™ Hammers to work for you!

Technical Specifications

Wear-Con’s Rampart™ WC880™ Tips are made of extremely strong abrasion resistant composites. Rampart™ WC880™ Matrix Carbide Technology is made with blended carbides with a minimum hardness of 770 Hv, and carbides up to 1500 Hv crystalized in a metallic compounded while bonded to a steel backing plate. WC880™‘s eunique Matrix Carbide structure performs with very high impact and sliding abrasion resistant properties that not only reduce wear, but provide considerable savings in down time and lost production. The Rampart™ Hammer Bodys contain between 50 - 60% carbide with a bond shear strength of 300M Pa. The Rampart™ Hammers are fitted to the hammer shank with double spigots and two bolts for extra strength and reliability with a torque of 300 pounds.

Sizes

Wear-Con Rampart™ Hammers are custom made to your specifications.

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MillRolls

Cast Ceramic Hanger Bearings

Features & Benefits

Wear-Con MillRolls™ use a unique chrome carbide overlay on a cast steel base designed for severe impact, abrasion, and crushing. MillRolls™ can be made to order or your worn rollers can be relined with our chrome carbide overlay depending on your specific needs.

Technical Specifications

With higher chromium carbide content, Wear-Con MillRolls™ provide extreme abrasion resistance with hardness from 60 to 64 HRc, along with the ability to withstand temperatures up to 1000°F.

Sizes

Wear-Con MillRolls™ are available in an variety of dimensions and sizes to fit your wear needs.

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SHC800™ Panels

Solid Wear And Corrosion Resistant Blended Alloy Cast Panels

Features & Benefits

Wear-Con SHC800™ Wear Panels are cast from a proprietary blended alloy with a hardness of 55 to 58 HRc.SHC800™ Wear Panels are unsurpassed in abrasion, erosion, and corrosion resistance; and are easy to install and replace.

Installation

Wear-Con SHC800™ Wear Panels can easily be bolted or welded into place. The most common method of installation is bolting with Wear-Con Plow Bolts through the counter-sunk holes. SHC800™ Wear Panels can also be plug welded with special designed Plug Inserts and 309 - 310 stainless steel wire/rod.

Technical Specifications

Wear-Con SHC800™ Wear Panels provide maximum abrasion resistance along with the ability to withstand temperatures up to 900°F. SHC800™ Wear Panels will outlast alloy plate and perform to abrasion standards similar to ceramics.

Sizes

Wear-Con SHC800™ Wear Panels are available in an array of sizes and thicknesses to fit your wear needs.

Standard Sizes

Dimensions Thickness
1/2” 6” x 6" 6” x 18" 12” x 12 12” x 14" 12” x 18"
Part Number 5053.4.1 5053.2.1 5053.3.1 5053.5.1 5053.1.1
3/4” 6” x 6" 6” x 18" 12” x 12" 12” x 14" 12” x 18"
Part Number 5053.4.2 5053.2.2 5053.3.2 5053.5.2 5053.1.2
1” 6” x 6" 6” x 18" 12” x 12" 12” x 14" 12” x 18"
Part Number 5053.4.3 5053.2.3 5053.3.3 5053.5.3 5053.1.3
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Rampart™

Rampart™ Hammers

Wear-Con’s Rampart™ WC880™ & WC810™ are made of extremely strong abrasion resistant composites. Rampart™ WC880™ Matrix Carbide Technology is made with blended carbides with a minimum hardness of 770 Hv, and carbides up to 1500 Hv crystalized in a metallic compounded while bonded to a steel backing plate. WC880™‘s unique Matrix Carbide structure performs with very high impact and sliding abrasion resistant properties that not only reduce wear, but provide considerable savings in down time and lost production. Rampart™ WC810™ High Chrome Technology combine the very high wear resistant qualities of a high chrome white iron, (700 BHN) while also being bonded to mild steel to create a product that is exceptionally resistant to impact and sliding abrasion while retaining ductile characteristics.

Rampart™ Advantages:

  • Cost effective alternative to hardfacing
  • Superior edge retention and sharpnessr
  • Easy to maintain and replace
  • Reduces labor costs and down time

Rampart™ Welding Procedure:

  • 45° Double “V” preparation on knife body and knife tip.
  • Place the tip right angle and tack weld with 7018 (low hydrogen) welding rod
  • Complete weld with 7018 (Low Hydrogen) using staggered techniques.
  • Round sharp corners.

Rampart™ Availability:

  • Most popular sizes in stock
  • Ready to ship to your location
  • Non-stock sizes available for order
  • Special sizes made to fit also available
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WCM14™ Hammers

14% Manganese Crusher Hammers

 WCM14™ Hammers
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Features & Benefits

Wear-Con WC14M™ Hammers are made of the highest quality manganese to withstand severe impact and to work harden with use. WC14M™ Hammers hammers are also the choice for customers who rebuild their hammers with manganese welding and/or carbide overlays. WC14M™ Hammers can replace any O.E.M. hammer or can be custom made to your specific crushing needs.

Installation

Wear-Con WC14M™ Hammers install just like your old hammers having no special installation requirements.

Technical Specifications

Wear-Con WC14M™ Hammers are cast from our special blend of 14% high quality manganese alloy that have a 350BHN hardness and then work harden up to 500BHN which provides outstanding wearability and cost effectiveness.

Sizes

Wear-Con WC14M™ Hammers are available in a variety of design patterns and can be custom made to fit your mill and production requirements.

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WCM14™ RingHammers

14% High Quality Manganese Hammers

WCM14™ RingHammers
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Features & Benefits

Wear-Con WC14M™ RingHammers are made of the highest quality manganese to withstand severe impact and to work harden with use. WC14M™ RingHammers hammers are also the choice for customers who rebuild their hammers with manganese welding and/or carbide overlays. WC14M™ RingHammers can replace any O.E.M. hammer or can be custom made to your specific crushing needs.

Installation

Wear-Con WC14M™ RingHammers install just like your old hammers having no special installation requirements.

Technical Specifications

Wear-Con WC14M™ RingHammers are cast from our special blend of 14% high quality manganese alloy that have a 350BHN hardness and then work harden up to 500BHN which provides outstanding wearability and cost effectiveness.

Sizes

Wear-Con WC14M™ RingHammers are available in a variety of design patterns and can be custom made to fit your mill and production requirements.

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