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Ceramics & Adhesives

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WC90™ Plain

Ceramic Wear Tiles

Features & Benefits

Wear-Con WC90™ Plain Ceramic Wear Tiles provide ultimate wear resistance for your most abrasive applications. Lasting at least 10 times longer than mild steel, WC90™ Plain Tiles increase production time by decreasing downtime.

Installation

Wear-Con WC90™ Plain Tiles can easily be installed by securing with Wear-Con Premium Silicone, tile adhesive, and mortar.

Technical Specifications

Wear-Con WC90™ Plain Tiles provide resistance to wear from most other materials and working temperatures as high as 2300°F. WC90™ Plain Tiles have a Moh’s Scale 9 hardness, a 300,000 psi comprehensive strength, a 45,000 psi fluxural strength and a 24,000 psi tensile strength.

Sizes

Wear-Con WC90™ Plain Tiles are available in an array of standard and custom sizes, shapes, and thicknesses to fit your wear needs.

Standard Sizes

Thickness

1/4" 1/2" 3/4" 1" 1 1/2" 2"

Standard Sizes

Dimensions

Width 2" 2" 3" 4 1/2" 4" 4 1/2"
Length 4" 6" 4" 4 1/2" 6" 9"
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WC90™ Weldable

Ceramic Wear Tiles

Features & Benefits

Wear-Con WC90™ Weldable Ceramic Wear Tiles provide ultimate wear resistance for your most abrasive applications. Lasting at least 10 times longer than mild steel, WC90™ Weldable Tiles increase production time by decreasing downtime.

Installation

Wear-Con WC90™ Weldable Tiles can easily be installed by welding or securing with Wear-Con Premium Silicone, tile adhesive, mortar, or bolts.

Technical Specifications

Wear-Con WC90™ Weldable Tiles provide resistance to wear from most other materials and working temperatures as high as 2300°F, depending on insert alloy. WC90™ Weldable Tiles have a Moh’s Scale 9 hardness, a 300,000 psi comprehensive strength, a 45,000 psi fluxural strength and a 24,000 psi tensile strength.

Sizes

Wear-Con WC90™ Weldable Tiles are available in an array of standard and custom sizes, shapes, and thicknesses to fit your wear needs.

Standard Sizes

Thickness

1/4" 1/2" 3/4" 1" 1 1/2" 2"

Standard Sizes

Dimensions

Width 2" 2" 3" 4 1/2" 4" 4 1/2"
Length 4" 6" 4" 4 1/2" 6" 9"
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WC90™ HexTile

Hexagonal Ceramic Wear Tile Sheets

Features & Benefits

Wear-Con WC90™ HexTile Hexagonal Ceramic Wear Tile Sheets provide ultimate wear resistance for your most abrasive applications. Lasting at least 10 times longer than mild steel, WC90™ HexTiles increase production time by decreasing downtime.

Installation

Attached to a 6” x 6” square of webbing material, Wear-Con WC90™ HexTiles can easily be installed by securing with Wear-Con Premium Silicone or Wear-Con Cerami-Bond tile adhesive.

Technical Specifications

Wear-Con WC90™ HexTiles provide resistance to wear from most other materials and working temperatures as high as 2300°F. WC90™ HexTiles have Moh’s Scale 9 hardness; a 300,000 psi comprehensive strength; a 45,000 psi fluxural strength; and a 24,000 psi tensile strength.

Sizes

Standard Sizes

Size Thickness
6" x 6" 1/8" 1/4" 3/8" 1/2"
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VB96™ Vacuum Bonded

Vacuum-Bonded Ceramic Wear Tiles

Features & Benefits

Wear-Con VB96™ Vacuum-Bonded Ceramic Wear Tiles are very thin highalumina oxide content tiles attached to the impact surface with a vacuum bond - the strongest attachment method available. Due to this strong bond, VB96™ can be used in moderate impact areas which would otherwise be inappropriate for ceramic.

Installation

Parts to be lined are shipped to the Wear-Concepts facility for professional installation of VB96™ Ceramic

Technical Specifications

Wear-Con VB96™ has a hardness of 9 on Moh’s Scale, providing impact resistance in working temperatures as high as 275°F in dynamic applications, and up to 400°F in static applications, a tensile strength of 6,000 psi, and shear strengths at 4,000 psi and 24,000 psi.

Sizes

Wear-Con VB96™ is available in several thicknesses to fit your wear needs.

Standard Sizes

Thickness

1/16" 1/8” 1/4” 1/2” 1"
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BarricAid™ Panels

Rubber Embedded Ceramic Wear Tile Panels

BarricAid™ Panels
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Features & Benefits

Wear-Con BarricAid is a new generation of rubber embedded ceramic wear tile composite panels. They are a combination of 1/2”, wear resistant, WC90™ High Alumina Ceramic HexTiles, vulcanized in 1/4” resilient rubber to a 1/4” mild steel base. BarricAid ’s™ WC90™ High Alumina Ceramic HexTile surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack ceramics. The rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting material. BarricAid composite panels are suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunkers, etc.

Installation

Wear-Con's BarricAid composite panels can be easily bolted into place using the four existing M16 x 40 threaded studs welded on the back of every panel. Four matching nuts and washers are also provided with each panel.

Technical Specifications

BarricAid ’s™ rubber has a tensile strength of 16MPa, a break extension of 450-500%, a shore hardness of 60±5, a break permanent deformation of 30%, a peel strength between rubber and ceramic/rubber of 6MPa, and a bonding strength between rubber and ceramic of 4MPa. BarricAid ’s™ WC90™ High Alumina Ceramic HexTile have Moh’s Scale 9 hardness; a 300,000 psi comprehensive strength; a 45,000 psi fluxural strength; and a 24,000 psi tensile strength. The applicable temperature is between -4° F to 302° F, but best if it is below 248° F. If the rubber is working for a long time in a high temperature, the life of rubber will be diminished.

Sizes

BarricAid composite panels are 12”x 12” wide by 1” thick.

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BarricAid™ Hose

Ceramic Embedded Rubber Hose

BarricAid™ Hose
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Features & Benefits

1. BarricAid™ WC90™ HexTile Ceramic Embedded Rubber Hose is 12 times more wear resistant than stainless steel.

2. Impact resistant - Virtually impossible to destroy the ceramic segments.

3. Flexible - Minimum bend radius is roughly 12 times the hose I.D.

4. Corrosion resistant - Compatible with most chemicals found in slurries.

5. Wide variety of end connections.

6. Available in any continuous length up to 65 feet.

Technical Specifications & Parameters

1. Diameter range from 1” to 24” and a length up to 32 feet or 65 feet, (Depending on the diameter.)

2. Maximum operating pressure 150 psi.

3. Maximum operating temperature 250° F.

BarricAid™ WC90™ HexTile Ceramic lined flexible hoses are ideal for use in highly aggressive services where conventional rubber hose, expansion joints, or bellows connections require frequent replacement. Ceramic lined hoses may also be used to isolate mechanical vibration or to connect non-stationary equipment.

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WC88N™

Nitrate-Bonded Silicon-Carbide Cast Ceramic

WC88N™
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Features & Benefits

Due to its superior heat resistance and strength, Wear-Con WC88N™ Nitrate-Bonded Silicon Carbide Cast Ceramic offers high thermal conductivity and stick resistance. WC88N™ is frequently used in the coal-fueled power, mining, chemical, and metal industries.

Installation

Wear-Con WC88N™ can be installed with epoxy or cast with weldable inserts.

Technical Specifications

Wear-Con WC88N™ can withstand temperatures up to 2800°F.

Property WC88N
Bulk Density lb/ft³ (g/cm³) 163 (2.62)
Apparent Porosity % 16
Modulus of Rupture % 16
Apparent Porosity psi(MPa) 9500(65.5)
Coeff. of Thermal Expansion 10x10-6/°F (10x10-6/°C) 2.7 (4.9)
Thermal Conductivity W/m°K 18
Maximum Service Temperature °F (°C) 2777 (1525)

Sizes

Wear-Con WC88N™ components can be cast in a wide variety of shapes and sizes, up to 24” x 40” x 48”. WC88N™ can be cast into complex geometric shapes, with standard tolerences of ±0.04” or ±0.5% (whichever is greater), and non-uniform wall thicknesses from 0.3” to 3”+.

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WC88R™

Reaction-Bonded Silicon-Carbide Cast Ceramic

WC88R™
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Features & Benefits

Wear-Con WC88R Reaction-Bonded Silicon Carbide Cast Ceramic offers good abrasion, corrosion, and high-temp resistance, making it ideal for wear components such as screws, plates, and liners.

Installation

Wear-Con WC88R can be installed with epoxy or cast with weldable inserts.

Technical Specifications

Wear-Con WC88R is lightweight and stiff with excellent thermal stability.

Young's ModulusGPa400

Property WC88R
Density kg/m³ 3040
Apparent Porosity % 0
Bend Strength MPa 390
Hardness HV 2500
Coeff. of Thermal Expansion 10x10-6/°F (10x10-6/°C) 2.4 (4.3)
Thermal Conductivity W/m°K 145
Maximum Service Temperature °F (°C) 2507 (1375)

Sizes

Wear-Con WC88R components can be formed into complex shapes and still meet exacting tolerances, due to the negligible volume change after the silicon reaction bonding process.

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Cerami-Bond™

Premium Epoxy Mortar Tile Adhesive

Cerami-Bond™
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Features & Benefits

Wear-Con Cerami-Bond™ Premium Epoxy Mortar Tile Adhesive is an industrial grade 100% solids epoxy paste for use in bonding ceramic tiles. Cerami-Bond™ cures at room temperature to a tough solid. Cerami-Bond™ adheres to almost any clean surface, including metal, glass, ceramics and many other areas.

Installation

Wear-Con Cerami-Bond™ is easy to mix and install. Simply mix one part Cerami-Bond™ Resin - Part A with one part Cerami-Bond™ Hardener - Part B and trowel on both surfaces. Cerami- Bond™ is workable for up to 45 minutes at 70°F.

Technical Specifications

Wear-Con Cerami-Bond™ adheres to contaminant free clean surfaces in working temperatures from 60°F to 110°F continuously. Cured Cerami-Bond™ has a compressive strength of 15,150 psi, a tensile strength of 5,000 psi, maximum operating lap shear of 2,350 psi and a maximum operating temperature of 210°F.

Sizes

Wear-Con Cerami-Bond™ is only available in 2 gallon quantities, (1 gal. resin and 1 gal. hardener).

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100% RTV Silicone

100% RTV Silicone Adhesive Sealant

100% RTV Silicone
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Features & Benefits

Wear-Con Premium Silicone 100% RTV Silicone Adhesive Sealant is an industrial grade silicone which cures at room temperature to a tough rubbery solid. Wear-Con Premium Silicone can be applied overhead without sagging, and adheres to almost any clean surface, including metal, glass, most woods, ceramics, painted surfaces, and many other areas.

Installation

Wear-Con Premium Silicone is easy to install either by hand or using a caulking gun. To insure product integrity of unused portions, cut high on nozzle and replace cap after use.

Technical Specifications

Wear-Con Premium Silicone adheres to surfaces in working temperatures from -85°F to 450°F continuously, and up to 500°F intermittently; has a 20 ppi peel strength; and tensile strength at 350 psi (4 MPa).

Sizes

Wear-Con Premium Silicone is available in 3 oz. squeeze tubes and 10.3 oz. tubes. 5 gallon buckets available upon request.

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100% RTV HT Silicone

100% RTV Silicone Adhesive Sealant for up to 600 degrees

100% RTV HT Silicone
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Features & Benefits

Wear-Con High-Temp Red Premium Silicone 100% RTV Silicone Adhesive Sealant is an industrial grade caulking adhesive sealant which cures at room temperature to a tough rubbery solid. Wear-Con Premium Silicone can be applied overhead without sagging, and adheres to almost any clean surface, including metal, glass, most woods, ceramics, painted surfaces, and many other areas.

Installation

Wear-Con High-Temp Red Premium Silicone is easy to install either by hand or using a caulking gun. To insure product integrity of unused portions, cut high on nozzle and replace cap after use.

Technical Specifications

Wear-Con High-Temp Red Premium Silicone adheres to surfaces in extreme working temperatures from -85°F to 600°F continuously, and up to 650°F intermittently; has a 20 ppi peel strength; and tensile strength at 350 psi (4 MPa).

Sizes

Wear-Con High-Temp Red Premium Silicone is available in 3 oz. squeeze tubes and 10.3 oz. tubes. 5 gallon buckets available upon request.

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TB90™

Ceramic Wear-Compound

Features & Benefits

Simple to mix. Simple to use. Simply the best! Wear-Con TB90™ Ceramic Wear Compound’s ceramic beads are the perfect size for any job: small enough for pump housings, yet large enough for chutes. Providing excellent resistance to sliding and fine particle abrasion, TB90™ is an essential part of any quick repair job.

Installation

Wear-Con TB90™ is easy to mix and install. Simply mix one part TB90™ Resin - Part A with one part TB90™ Hardener - Part B and trowel on. TB90™ is workable for up to 45 minutes, and is water soluble until curing is complete.

Technical Specifications

Wear-Con TB90™ can be used in applications with temperatures up to 250°F (for higher temperatures see reverse). Due to its paste consistency sagging is not an issue, therefore TB90™ conforms to irregular and overhead surfaces. TB90™ cures chemically, resulting in minimal shrinkage.

Sizes

Wear-Con TB90™ is available in both 28.6 lb Bucket Kits and convenient 2 lb Patch Kits containing everything you need to get the job done.

Standard Coverage

Kit Thickness Coverage
28.6 lb Bucket Kit 1/4” 11.83 sq. ft.
2 lb Patch Kit 1/4” 0.84 sq. ft
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TB90™ High Temp

Ceramic Wear-Compound

Features & Benefits

Simple to mix. Simple to use. Simply the best! Wear-Con TB90™ High-Temp Ceramic Wear Compound’s ceramic beads are the perfect size for any job: small enough for pump housings, yet large enough for chutes. Providing excellent resistance to sliding and fine particle abrasion, TB90™ High-Temp is an essential part of any hightemp quick repair job.

Installation

Wear-Con TB90™High-Temp is easy to mix and install. Simply mix four parts TB90™ High-Temp Resin - Part A with one part TB90™ High-Temp Hardener - Part B and trowel on. TB90™ is workable for up to 45 minutes, and is water soluble until curing is complete.

Technical Specifications

Wear-Con TB90™ High-Temp can be used in applications with temperatures up to 450°F continuously. Due to its paste consistency sagging is not an issue, therefore TB90™ High-Temp conforms to irregular and overhead surfaces. TB90™ cures chemically, resulting in minimal shrinkage.

Sizes

Wear-Con TB90™ aining everything you need to get the job done.

Standard Coverage

Kit Thickness Coverage
28.6 lb Bucket Kit 1/4” 11.83 sq. ft.
2 lb Patch Kit 1/4” 0.84 sq. ft

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